Flat Rolling Mills

S.N

Plant/Shop

Accepted recommendation

Idea Taken from

Time frame

1

Jindal Stainless,Hisar

Sliver in Hot rolled coils, Cutting slots in guide liners.

JSW, Dolvi

3 Months

2

Jindal Stainless,Hisar

Using special enhanced carbide rolls (ICDP) in Hot rolling Mill

Bharat Rolls

Exploring Possibility

3

Jindal Stainless,Hisar

Reduction in scale pits by changing the chemistry of drum

SAIL, BSL

1 Month

4

Jindal Stainless,Hisar

Using OPA inhibitor in pickling line to avoid Oxidation

Deluze, Belgium

2 Months

5

JSPL, Raigarh/

Plate and coil Mill

Sliver in Hot rolled plates and coils in Plate Mill by cutting slots in liners

JSW, DOLVI

3 Months

6

JSPL, Raigarh/

Plate and coil Mill

Reducing diversion by reducing slot length in coiler drum

Jindal Stainless

2 Months

7

JSW, DOLVI/CSP Mill

Reducing scab generation by maintaining water pH value

TATA Steel

3 Months

 

 

8

JSW, DOLVI/CSP Mill

Reduction in high temperature scale & Rolled in scale

TATA Steel

2 Months

9

JSW, Vijayanagar/ HSM 2

Scale cleaning and Sliver in Hot rolled coils by Cutting slots in guide liners

JSW, Dolvi

3 Months

10

JSW, Vijayanagar/ HSM 2 (Finishing F5-F7)

Reducing scab generation by maintaining water pH value

TATA Steel

3 Months

 

 

11

NMDC, Nagarnar/ FTSR

Packaging services

Signode packaging

FY 2019-2020

12

NMDC, Nagarnar/ FTSR

ICDP Rolls in finishing stands

Bharat Rolls

FY 2019-2020

13

BSL, SAIL/CRM 1,2

Using OPA inhibitor in pickling lines 1 & 2  to avoid flash rust during line stoppages.

Deluze, Belgium

FY 2019-2020

14

BSL, SAIL/CRM 1,2

Packaging services

Signode packaging

FY 2019-2020

15

BSP, SAIL/Plate Mill Reheating Furnace

Spraying BF slag and Magnesite powder over hearth to avoid scale accumulation

VISL, Bhadravati

3 Months

16

RSP, SAIL/Plate  Mill

Yard Management system

Pesmel

Exploring possibility

17

RSP, SAIL/HSM

Cutting slots in F1 guide liners.

JSW, Dolvi

3 Months

18

SSP,SAIL/ HR Mill

Sliver in Hot rolled coils by Cutting slots in guide liners.

JSW, Dolvi

4 Months

19

SSP,SAIL/ Hot rolling Mill

Using rolling oil in Steckel Mill & Roughing Mill

IOCL

Exploring Possibility

20

SSP,SAIL /CRM

Using Protection plated to prevent damage during crane handling

Signode

3 Months

21

SSP,SAIL /CRM

Using over pickling inhibitors to prevent acid stain in stainless steel sheets

Deluze, Belgium

Exploring Possibility

22

TATA Steel Jamshedpur, / HSM

Alarm systems for feild device malfunctions to enhance reliability

RDCIS, RSP , SAIL

3 Months

23

TATA Steel Kalinganagar/ CRM

Vertical coil storage

Pesmel

2 Years

24

TATA Steel Jamshedpur, / HSM

Usage of advanced rolls material for finishing stands in HSM

Bharat Rolls

FY 2019-20

25

Tata steel , BSL Sahibabad/CRM

Trial of fire resistant grease.

Quaker

6 Months

26

TATA Steel Kalinganagar/HSM

Usage of advanced rolls material for finishing stands in HSM

Bharat Rolls

FY 2019-20

27

TATA Steel Kalinganagar/ HSM

Alarm systems for feild device malfunctions to enhance reliability

RDCIS, RSP , SAIL

3 Months

28

RSP, SAIL/HSM

Yard Management system

Pesmel

Exploring possibility



Long Rolling Mills:


Sl

Plant

Mill

Accepted Recommendations

Idea taken from

Time Frame

1

JSPL, Angul

Bar Mill

Use of HSS Rolls to improve roll life

ISP Burnpur

2019-20

2

JSPL, Angul

Bar Mill

Application of High section gauge in TMT bar mill

ISP Burnpur

2019-20

3

JSPL, Angul

Bar Mill

Application of billet welding technology in bar mill

ISP Burnpur

2019-20

4

JSPL Angul

Plate Mill

Development of steel grade (Maraging steel) for space application

BSP, Bhillai

2019-20

5

JSPL Angul

Plate Mill

To reduce the hook-up by using mathematical model

Tata Steel

2019-20

6

JSPL Raigarh

MLSM

Application of metal coating on roll grooves to avoid metal slippages

JSW Salem

2019-20

7

JSW Salem

Bloom Mill

Use of HSS roll in finishing stand to improve pass life

TATA Steel

2019-20

8

Mukand Ltd

Wire rod mill

Putting rollers in turndown pipe at Laying head pinch roll.

JSPL, Patratu

2019-20

9

RINL Vizag

MMSM

Application of metal coating on roll pass to Eliminate metal biting problem

JSW Salem

2019-20

10

ASP, Durgapur

BBM

Application of metal coating on roll grooves to avoid metal slippages

JSW Salem

2019-20

11

TATA Steel, Jamshedpur

NBM, MM & WRM

Application of metal coating on newly dressed rolls of roughing mill for easy biting of first billet after shutdown

JSW Salem

2019-20

12

TATA Steel, Jamshedpur

NBM & MM

Usages of fire & water resistant grease

M/s Quaker

2019-20

13

TATA Steel, Jamshedpur

WRM

Usages of rollers in laying head turndown pipe.

JSPL, Patratu

2019-20

14

JSPL, Patratu

WRM & BM

Application of metal coating on newly dressed rolls of roughing mill for easy biting of first billet after shutdown

JSW Salem

2019-20

15

JSPL, Patratu

WRM & BM

Predictive analysis method for R-Factor

Tata Steel, JSR

2019-20

16

JSPL, Patratu

WRM & BM

Roll pass lubrication by SERVO steerol H7 at finishing pass to enhance the pass life

M/s IOC

2019-20