S.No. |
Mill and Plant |
Accepted Recommendations |
Idea taken from |
Time Frame |
1. |
HSM-1, JSW, Bellary |
Introduction of Hydrowatt descaling pump |
Hydrowatt |
Jun’18 |
2. |
HSM-1 &2, JSW, Bellary |
Digitalization for
process monitoring |
Tata Steel |
Jun’18 |
3. |
MMSM, RINL |
SMS alerts for
process deviation |
Tata Steel |
Mar’18 |
4. |
MMSM, RINL |
Introduction of
cooling system before cooling bed to avoid bow in angle |
BSP |
Mar’18 |
5. |
WRM (E&W),
TATA STEEL |
Surface inspection
system for wire rods |
IMS |
Mar’19 |
6. |
WRM (E&W),
TATA STEEL |
Installation of Descaler for wire rod mills |
BRM, BSP |
Mar’19 |
7. |
MM,
Tata Steel |
Duplex filter in DCW for higher pass life |
MM, BSP |
Jun’18 |
8. |
NBM, Tata Steel |
Interlocking for
excess mill loading |
MM, BSP |
Mar’18 |
9. |
FTSR, NMDC |
Adoption of Miltec system of Timken for roll shop management |
Timken |
Dec’18 |
10. |
FTSR, NMDC |
Digitalization of
SOPs in shop floor |
Tata Steel |
Mar’19 |
11. |
PM,
Essar |
Comparison of VD
& RH for UT sound thick plates |
BSP |
Apr’18 |
12. |
PM,
Essar |
De-bottlenecking of
finishing facilities |
RSP |
Jun’18 |
13. |
PM,
Essar |
Application of salts
during rolling for removing the sticky scales in special grades |
BSP |
Mar’18 |
14. |
MM,
DSP |
Online section
measurement after roughing & intermediate stands |
IMS |
Nov’18 |
15. |
Section
Mill, DSP |
Installation of
automatic valves in cooling system for intermediate stands |
ISP |
Dec’18 |
16. |
WRM, Mukand |
Introduction of
double layer laying head pipe for coils |
JSW, Salem |
Jun’18 |
17. |
WRM, Mukand |
Online measurement of
wire rods |
IMS |
Dec’18 |
18. |
WRM, Mukand |
Digitalization of
SOPs in shop floor |
Tata Steel |
Dec’18 |
19. |
PM,
RSP |
Introduction of Hydrowatt descaling pump |
Hydrowatt |
Jun’18 |
20. |
PM,
RSP |
Mechanization of Side
scarfing of slabs for reduction of edge cracks in plate |
Essar |
Dec’18 |
21. |
PM,
RSP |
Space utilization of
disc type cooling bed |
BSP |
Feb’18 |
22. |
HRM, Jindal Stainless |
Introduction of Hydrowatt descaling pump |
Hydrowatt |
Jul’18 |
23. |
HRM, Jindal Stainless |
Feasibility of using morgoil by IOC & BPCL together |
BPCL |
Apr’18 |
24. |
Roll
shop, Jindal stainless |
Introduction of miltec system of Timken |
Timken |
Dec’18 |
25. |
HRM, Jindal Stainless |
Digitalization of
SOPs in shop floor |
Tata Steel |
Dec’18 |
26. |
HSM, BSL |
Introduction of low
Cr roll for control of ridges in stand#4 |
Essar |
May’18 |
27. |
USM, ISP |
Introduction of miltec system by Timken |
Timken |
Dec’18 |
28. |
USM, ISP |
Installation of proxy
switches for up & down of charge & discharge door of reheating
furnace |
BSP |
Mar’18 |
29. |
USM, ISP |
Digitalization of
SOPs in shop floor |
Tata Steel |
Dec’18 |
30. |
PM,
ASP |
Improvement in yield
of HF-Mn grades plates by modifying pass schedule & input sizes |
DSP |
May’18 |
31. |
HRM, SSP |
Introduction of Hydrowatt descaling pump |
Hydrowatt |
Mar’19 |
32. |
HRM, SSP |
Feasibility study of
using morgoil |
BPCL |
Dec’18 |
33. |
HRM, SSP |
Digitalization of
SOPs in shop floor |
Tata Steel |
Mar’19 |
34. |
HRM & CRM, SSP |
Introduction of
online inspection system |
IMS |
Mar’19 |
35. |
PM,
BSP |
Introduction of Hydrowatt descaling pump |
Hydrowatt |
Mar’19 |
36. |
PM,
BSP |
Introduction of miltec system of Timken |
Timken |
Mar’19 |
37. |
PM,
BSP |
Study of Roll wear
profile |
Tata Steel |
Dec’18 |
38. |
PM,
BSP |
Mechanization of Side
scarfing of slabs for reduction of edge cracks in plate |
Essar |
Mar’19 |
39. |
MM,
BSP |
Enhancing the pass
life of finishing stands by modification of roll pass design for rolling of
angles |
RINL |
Mar’19 |
40. |
MM,
BSP |
Use of crop shear
after finishing stands to enhance productivity |
DSP |
Mar’19 |
41. |
MM,
BSP |
Digitalization of
SOPs in shop floor |
Tata Steel |
Mar’19 |
42. |
MM,
BSP |
Feasibility and
introduction of profile gauge |
IMS |
Mar’20 |
43. |
RSM, BSP |
Exploring
installation of abrasive cutting saw |
Braun |
May’18 |